Nickel plated bus bar Copper battery hybrid prius busbar for electric vehicle

Supplier: Zhejiang Rhi Electric Co., Ltd.
Region: Zhejiang, China
Contact: Ms Alice Ye
Price: $0.60 / >=100 pieces
Min. Order: 100 pieces

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Product details

Item Name:	prius busbar;	Application:	electric vehicle;
Thickness of plating:	3-5 μm;	Selling Units:	Single item;
Surface Plating:	Nickel plated;	Single gross weight:	0.004 KG;
Brand Name:	RHI;	Load Voltage:	220V-1000V;
Model Number:	prius busbar;	Material:	copper;
Certificate:	ISO,Rohs,IATF16949;	Color:	Nickel color;
Copper Content:	99.9%;	Edge Type:	Round, square, semicircle etc;
Single package size:	5X2X1 cm;	Packaging Detail:	prius busbar carton, wooden box and pallet.;
Insulation Type:	Shrink sleeves, pvc, dipping etc;	Package Preview:	;
Place of Origin:	Zhejiang China;

Product Description

Nickel plated bus bar Copper battery hybrid prius busbar

This nickel plated copper bus bar is for one Gen 1 Prius set in car/auto battery connection, plus one or 37 bus bars so if you accidentally drop one and then if you can't find it, you will still have enough to complete your Prius rebuild. These bus bars will improve the quality of your rebuild as the copper plated bus bars tarnish quickly and corrode easily - with a Nickel coating, they will not tarnish and corrosion is reduced about 10 fold - this makes future rebuilds much quicker and easier as there is no need to re-clean the bus bars!

Material Standard	GB : T2 Copper with Min. 99.9% DIN: E-Cu58 (Number: 2.0065) EN: Cu-ETP ( Number: CW004A) ISO: Cu-ETP UNS: C11000 JIS: C1100 BS: C101 Other Material also can be customized
Resistance	0.00001Ω
Conductivity	57%
Copper busbar thickness	1mm-10mm depend on bus bar structure, we will advise suitable thickness
Insulation Material	PVC Dipping Coating performs well for special shaped bus bar,which can be put on directly. It is not easy to break when it be bent with many times.
Flame Retardant/Fire Resistance	UL94-V-0 or upon you request
Leakage Testing	PVC Dipping Sleeves: In condition of 3500VDC with 30s upon thickness 1.5mm, Leakage is 0.025 MA; In condition of 5000 VAC with 30s to 60s upon thickness 1.8mm to 2.0mm, Leakage is 0.065 MA; Or upon your working voltage, we advise to choose better solution.
Surface Plating	Nickel, tin or silver plated etc Plating Thickness:Normally 3um to 12um or upon customers' request
Salt Spray Testing	In a neutral environment, nickel can bear 240 hours. Silver is lower, tin is lowest
Bending Testing	Bend 10000 times in 15 radian angle without breakage or fracture.
Temperature Rise Testing	Depend on flexible busbar cross-sectional area, We can offer all temperature rising test report before delivery if you request
Operating Temperature	-45 to +150 ºC
Copper busbar Tensile Strength	≥500N
Quote Time	Quotation sheet will be sent in 1-3 working days when receive your enqiury
Sample/Trial Order Delivery Time	In 5 -15 working days according to different bus bar structure and manufacture process
Quality Management Standard	Meet Auto Industry IATF 16949
Eco-friendly Certificate	ROHS, REACH

Drawing

Application

Hybrid battery busbars are designed for use with the Hybrid Battery Pack modules of the following vehicles:

Toyota Prius GEN II (2004-2009)
Toyota Prius GEN III (2011 - 2015)
Nissan Altima (2007-2010)
Lexus CT200h

Busbar tester

Testing Capabilities

Test Programs	Tester	Standard	Test Result
Endurance test	Endurance meter	upon your request	√
Release force test	Universal material testing machine	upon your request	√
Loop resistance,contact resistance test	Loop resistance testing equipment	upon your request	√
Temperature rising test	Temperature rising tester	GB/T14048.1-2000	√
Electric conductivity test	Conductivity tester	YS/T478-2005	√
Salt spray test	Salt spraying tester	GB/T2423.17-2008	√
Thermal ageing, heat vibration test	Air exchange aging test machine	upon your request	√
Coating thickness test	X-ray coating thickness tester	upon your request	√
Voltage drop test	Voltage drop tester	upon your request	√

Customer feedback

Our Services

1.Advanced Technology: We have industry-leading processes and technologies like automatic robot dipping, automatic robot welding, automatic copper forming and 20 years’ experience of busbar insulated dipping technology. With automation equipment and R&D team, we continuously improve our production efficiency and product quality reliability.

2.Efficient Supply Chain: From raw materials to finished products, all processes include mould and fixture are finished in our plant. Only the plating is finished by our supplier near our factory.

3.Superior Service: Give response in 8 hours, arrive at customer’s site to solve problem in 24 hours ( Site outside China may need to be extended).

4.Quick Response: With efficient supply chain and perfect production process, we can provide small batch products in a short time to support early development of customer’s project.

5.Quality Commitment: We are committed to the highest quality standards. Material is tested before production to guarantee it is ETP grade copper. All goods are inspected before delivery. We have certificates of ROHS, REACH, UL94V-0, ISO14000 and IATF16949.

6.Timely Delivery: Experienced workforce, large production capacity and sound supply chain guarantee timely delivery time for customer.

7.Competitive Price: With efficient supply chain and production environment in China, we have advantage of low cost.