Copper cathode manufacturing equipment Copper electrolysis equipment

Supplier: Henan Recycle Environmental Protection Equipment Co., Ltd.
Region: Henan, China
Contact: Mr Andrew Zhang
Price: $50000.00 /set
Min. Order: 1 set

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Product details

Supply capacity:	5 sets/month scrap copper refining system cathode copper production line	Origin:	Henan, China
Health status:	new	Package preview:
Copper Purity:	99.99%	product name:	Copper cathode manufacturing equipment Copper electrolysis equipment
usage:	Scrap Copper Refiner Copper Electrolysis Plant	Finished goods:	99.99% copper cathode
Warranty:	2 years	payment terms:	L/C, Western Union, T/T, MoneyGram
Video shipment inspection:	if	Mechanical test report:	if
Showroom location:	Egypt, Vietnam, India, South Africa, Ukraine, Nigeria	Marketing Type:	New Products 2023
Core component warranty:	1 year	application:	Copper Cathode Manufacturing Plant
Weight (kg):	10000	Key words:	Copper cathode making machine
capacity:	280-5000KW	Electrolytic cycle:	15 days
Packaging Details:	Standard packaging, wooden box or according to customer requirements for copper cathode manufacturing equipment copper electrolysis equipment	port:	Qingdao port or other Chinese ports
Applicable industries:	Manufactory, copper electrolysis machine	Main selling points:	99.99% copper cathode
After-sales service:	available engineers	Power (kW):	280
raw material:	98.5% copper	Core components:	PLC, engine, motor
brand:	Recycle

Scrap copper refining system cathode copper production line

Product Description

Copper is a good conductor of electricity and is widely used in the manufacture of wires and components. Copper purification is a form of recycling. The copper is further purified using electrolysis, which we call copper electrorefining (electrorefining).

In industry, this is done on a large scale. Electrolytic copper production takes place in huge copper electrolytic cells filled with copper electrolyte. Even the best chemical methods cannot remove all impurities from copper, but 99.99% pure copper can be produced through electrolytic refining (no matter what method is used to make copper from ore, its final purification is done by electrolysis) .

Copper electrolysis project customer site: Figure 1 is the cathode plate, and Figure 2 is the cathode copper after electrolysis. It is extracted from copper ore in smelting furnaces and contains 98.5% copper. It is the raw material for producing electrolytic copper. The final electrolytic copper product contains 99.99% copper.

work process

Copper electrolysis, first cast blister copper containing 98%-99.9% copper on the anode plate, use pure copper sheet as the cathode, and put it into the electrolytic cell

(among them copper sulphate and sulphate solution);

copper electrolytic refinery

Under the action of direct current, anode copper and poorer negative metals are dissolved into the electrolyte, while gold, silver, palladium and other precious metals cannot be dissolved, and anode slime is made;

The copper in the solution will be preferentially precipitated, and the poorer metals that cannot be precipitated will remain in the solution, and they will be removed when the electrolyte is purified, and the cathode will precipitate purer copper (99.99%), which will be called cathode copper or Electrolytic copper.

-----Copper electrolytic refining tank

In electrolytic copper refining cells, the anode plates are suspended by "handles". Pure copper cathode pieces suspended from solid copper strips are inserted into the same slot with one piece between each anode. When current is passed from the anode to the cathode through the electrolyte, the copper in the anode moves into solution and plated onto the starting plate. Impurities from the anode settle to the bottom of the tank.

-----Copper anode (plate) casting machine

Copper anodes will be cast semi-automatically into the anode plate in the mould. The pre-treatment starts with the removal of tin, lead, iron, aluminum and then the copper material is loaded into the furnace and then the smelting process takes place. After removal of impurities, the deslagging and natural gas reduction stages will be carried out. Reduction aims to remove free oxygen. After reduction, the process ends with casting, where the final product is cast in the form of copper anodes.

-----Pure copper positive plate

The refined anode taken out of the refining furnace becomes electrolytic copper with a purity of 99.99% through the electrolysis process: during the electrolysis process, copper (II) ions leave the impure copper anode and migrate to the negative electrode because it is the positive electrode. Sometimes pure copper is scraped off the cathode. Impurities from the copper anode, such as gold, silver, platinum and tin, collect at the bottom of the electrolyte solution and deposit as anode slime.

-----For more details on impurities, see here

Ag, Au, tin and Pt are more noble than copper and are insoluble in the electrolyte, so they do not deposit on the cathode. They will be present in the anode slime as metals;

Soluble impurities of iron and nickel are dissolved in the electrolyte and must be continuously purified to prevent excessive deposition on the cathode, thereby reducing the purity of the copper;

Sn, Bi, and Sb dissolve at the anode, but precipitate in the electrolyte as oxides or hydroxides, which are present in the anode slime.

Technical Parameters

Model	RSKDJ-500	RSKDJ-1000	RSKDJ-2000	RSKDJ-5000
mixed metal powder	500kg/day	1000kg/day	2000kg/day	5000kg/day
Energy consumption	280	570	1130	2850
electrolytic cycle	15 days/48 hours	15 days/48 hours	15 days/48 hours	15 days/48 hours
copper capacity	370	750	1500	3750
copper purity	99.99%	99.99%	99.99%	99.99%

notes:

Working voltage: 380±10V (415V, 440V can also be customized);

(For more detailed parameters and quotations, please contact us)

Customer visit

about Us

As one of the largest manufacturers of e-waste and other solid scrap metal recycling machines, our factory can provide complete solutions. Provide perfect after-sales service, all products provide CE certification.

If you need, we can send engineers overseas to help you with installation and training.

Our company has advanced technology, professional R&D team and perfect sales service system. In addition, we have a number of patents and domestic leading technologies. Our advanced equipment has been exported to the United States, Spain, Turkey, Italy, Vietnam, Hungary, Australia, South Korea, Malaysia, Singapore, India, Philippines, Ireland, Saudi Arabia, Dubai and other countries and regions.