Capcity: | 3 ton , 5 ton , 10 ton , 20 ton , 30 ton ...; | Packaging Detail: | standard export wooden case or as your request; |
Cooling method: | Cycle Water; | Port: | Qingdao/Shanghai; |
Final product: | Pyrolysis Oil Carbon Black Syngas (Steel Wire); | keywords: | plastic tires pyrolysis; |
Product name: | Waste plastic to fuel oil pyrolysis plant tyre pyrolysis machine; | Certification: | CE,SGS,CE ISO SGS; |
Place of Origin: | Henan China (Mainland); | Supply Ability: | 20 Set/Sets per Month; |
Raw material: | Waste Rubber Waste Tire; | Fuels Choice: | Coal Gas Wood Oil; |
Application: | tyre plastic to oil pyrolysis; | Warranty: | 1 Year; |
Equipment Capacity: | 10ton; | Payment Terms: | L/C,T/T; |
Condition: | New; | Brand Name: | HUAYIN; |
After-sales Service Provided: | Field installation, commissioning and training; | Type: | batch type; |
Material of Reactor: | Q245R/Q345R Boiler Steel; |
1 ton small waste tire plastic pyrolysis recycling machine for fuel oil carbon black system
Pyrolysis is the thermal decomposition of materials in the absence of oxygen. In the case of the pyrolysis of rubber tyres, the rubber degrades under high temperatures and long-chain hydrocarbons in rubber are broken down into compounds with shorter carbon chains in the reactor, yielding oil, gas and carbon black. Unlike incineration, the transformation of materials occurs under oxygen-free conditions.
Flow chart
Processing time for one batch | ||||||
1. Feeding time | 2. Preheating | 3. Oil producing | 4. Cooling reactor | 5. Discharging slag | 6. Discharg steel wire | 6. Starting next batch |
2 hours | 3 -4 hours | 8-10 hours | 4 hours | 2 hours | 0.5 hour |
Description of Main Parts
NO. | Name | Function |
1. | Pyrolysis reactor | Q245R /Q345R steel plate , 16mm/18mm thickness. pyrolysis waste tires and plastic |
2. | Horizontal condenser | Working principle: heating exchange Oil gas go through the 57 small tubes Circulating cool water covered all the small tubes Cooling area: each condenser 26.8 square meters |
3. | Antiback fire device | Safety device , the anti back fire device will prevent waste gas go back to the reactor. |
4. | Vacuum pump | Safety device ,make machine working under normal pressure Suck moisture content, do not let it leak out from input door. High pressure, lower pyrolysis temperature, energy saving. |
5. | Oil water separator | Safety device ,pressure device , safety valve |
6. | Dedusting device | Remove the acid and sulphur , ensure no black smoke emitted. |
7 | Slag discharging | Discharged the carbon black in totally sealed condition, automatically. |
ZOOM Details
The pyrolysis reactor material is ANgang steel , all of the steel plate purchased from Chinese famous steel company.
Inside the reactor is screw plate, convey the raw material to the end side of the reactor.
The welding outside 3 times , inside 3 times , the welding quality can be ensured.
Anti coking device ensure the reactor running smoothly.
Features of the 20 ton latest design converting waste plastic into petroleum diesel fuel oil pyrolysis plant
a) Safety
1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or negative pressure.
3) Temperature monitoring device to avoid excessive working temperature.
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid catching fire.
b) Environmental protection
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.
2) The procedure to remove carbon black is working under closed situation to avoid pollution.
c) High oil yield
1) We have 3 steps for cooling system: one condenser pipe, two large horizontal condensers and two vertical condensers. The oil gas pass through 3 steps cooling system in sequence. The total cooling area is 65 square meter.
2) When the oil gas pass through the condensers, it’s divided into several portions by small pipes inside condenser and be cooled separately.
3) In this way we maximize the cooling effect and improve the oil yield.
After the machine delivery to your place , We will send engineer to guide installation , training your workers to operate the machine . We have speical After sales service Department to solve your any problems.
Main Technical parameter for the Mobile Waste plastic to fuel oil pyrolysis plant tyre pyrolysis machine
Item | Contents | |
Input-Raw Materials | Waste tire/rubber/Medical waste/MSW | |
By-products | Fuel oil, carbon black, steel wire, syngas | |
Model | Reactor size | Capacity |
HY2200*5500 | 5 Ton/Batch | |
HY2200*7500 | 7 Ton/Batch | |
HY2600*6600 | 8 Ton/Batch | |
HY2800*6000 | 9 Ton/Batch | |
HY2800*6600 | 10 Ton/Batch | |
Reactor material | Q345R/Q245R/310S+Boiler plate/Stainless steel | |
Thickness | 14mm/16mm/18mm | |
Weight | 15T-35T | |
Power | Average 15KW/h | |
Space needed | 300-400 square meters (Width:10m, Length:30m-40m) | |
Labor needed | 3-4 workers | |
Density of oil | 0.89g/cm3 | |
Combustion value | 44.30KJ/KG | |
Note: | We supply customized mini plant: 10kg plant, 1ton plant for customer trial operation. |
Output product from the latest design tire to oil plastic waste pyrolysis plant with CE certified
1 | Tyre oil 50% | • can be sell directly.
• make diesel and gasoline by used oil distillation machine.
•can be as fuel.
| |
2 | Carbon black 30% | • can be sell directly.
• make fine carbon by the carbon black grinding equipment.
• make carbon brick by briquetting equipment.
| |
3 | Steel wire (only for tire) 12% | • can be sell directly.
• make steel bloom by hydraulic press-packing
| |
4 | Combustible gas | 8% | • can be as fuel heating the reactor
• extra gas also be storage as fuel for other heating.
|
Standard export packing , 40'FR for the reactor , 40'HQ for the rest part
Delivery time is 25 working days.
Since 1993, HUAYIN has been focusing on developing sustainable pyrolysis technology for disposal of waste plastics and tyres and oily sludge.
HUAYIN has 20+ years of experience in manufacturing fuels and diesel oil from plastic and tire waste. We have experience of establishing over hundreds of Pyrolysis plants in 60+ countries all over the world.
We have our own pyrolysis research facility as well as machinery design and manufacturing facility.
Our company located in xinxiang city , Henan province , China , it takes 1.5 hour from the xinzheng airport to our factory by car. we can pick you up at the airport.
If you are interested in the waste pyrolysis machine for diesel fuel oil , welcome contact with us to get more details information .
Q1.The plastic and tyre can be process in one batch?
A. We don't recommend you mixed them together to process , because this will influnce the oil quality.
Q2. What kind of fuel oil does the pyrolysis machine produce ? does it can be used for diesel engins ?
It is a kind of heavy fuel oil , furnace oil , it can be used for burning as heating fuel , and widely used in industrial, like coal factory , cement factory , steel factory , power generator etc.
If you want to use the oil for diesel engines like trucks , tractors , ships , then you need further process the pyrolysis oil by distillation plant.
Q3. How long can be ready for sending to us?
A3. When we receive our payment or L/C at sight,we can deliver the machine to you with 25 days,if you have shipping agent,you should let us know advanced,so we can contact with them to prepare the shipping.
Q4. What is the oil yield of waste plastic and waste tires?
A4: Different plastic waste have different oil yield rate. Most of our customers use scraps off cut from recycled paper plant. Approx oil yield rate of different raw material
PE/ldpe/pe 50%-75%
PP 50%-75%
PS 50%-75%
ABS 40%
Leftovers of paper Wet 15-20%, dry 60%
House garbage 35-50%
Plastic cable 80%
Plastic bag 50%
Submarine cable 75%
Rubber cable 35%
Sole 35%
PVC NA
PET NA
If you are interested in the 1 ton small waste tire plastic pyrolysis recycling machine for fuel oil carbon black system, welcome send inquiry .