ASPHALT PLANT MIXER 100 -120 T/H

ASPHALT PLANT 100-120 T/H

Asphalt Plant Technical Characteristics with 100-120 t/h Capacity;
Technical Characteristics;
Capacity 100-120 tonne/hour on the basis of 3% material's moisture.
Control system: fully automatic, half-automatic and manual.
The material's temperature from 150-180 centigrade degrees.
Plant capacity could change up to 15% with respect to grain size, special weight, special temperature and material's moisture (sand and ballast), type of asphalt and also environmental conditions (pressure and temperature) and fuel's type.

Cold Silo

4 cold silo systems with dimension of 3*3 m and capacity of 15 tons each,

The body of silo is made of 5 mm steel sheets.

Stands made of 8 mm Steel sheet bended to 30 *30 cm L- Cuts.

Silo's Cross bands and wind catchers are made of 6 – 8 mm steel sheet.

Four 2.2 KW electro-gearboxes equipped with inventor system for controlling the rotations from the control room.

Feeding Belt Conveyor

Dimension of 600*12000 mm 

Related stands made of No12 pipes.

Equipped with electro-motor gearbox 4 kW, VEM design for feeding the cold materials into the dryer.

Dryer

Dryer made of Spiral pipes with 1800 mm diameter and 8 m height, equipped with 2 radioactive heating areas and convection.slide1-1

Snappers of the radioactive sections are formed and bent with 8 mm steel sheet.

Snappers of convention section are formed and bended with 6 mm steel sheet.

Chassis made of H-Bar, No 25.

Steel gear wheels.

Thermometer to control the dryer's output.

2 idlers for stopping dryer's linear movement.

Electro-motor 37 KW equipped with hydraulic clutch(electric starter).

Covered Feeding box connected to the dust catcher made of 4 mm steel sheet.

Material's discharge box in the front part of the dryer made of 4 mm steel sheet.

Material's discharge chute and control hatch.

Idler rollicks with 550 mm diameter and 210 mm width, designed for transmitting power.

Steel rings with 2000 mm diameter and 180 mm width are connected to the dryer body via adjusting stands. Dryer's torch with 5,000,000 kcal/hour heating capacity, adjustable from the control cabin.

The dust catching systems is made of 5 mm steel sheet 

Suction and connection channels between the dust catcher system and the dryer.

Hot gasses expansion box.

6 mono-unit cyclone with 90 cm diameter in cylinders and makes the total height of 3 m.

Chassis made of carriage No 14.

Screw conveyor for transmitting filler from the dust catcher to the filler's evaluator.

Connection channel between the cyclone and the fan.

Exchuast Fan

Fan's diameter is 1000 mm and 40 mm width.

Fan is made of anti-rubbing sheet with 4 mm thickness.

Shaft's diameter is 100 mm and equipped with two ball bearings.

Electro-motor with 45 KW power, equipped with soft starter.

Hatch for controlling suction pressure.

Filler Storing Silo

Filler storing silo with 150*110*185 cm dimensions.

A spiral system for transmitting the filler to the scale with 1.5 k.w electro-motor gearbox.

Overflow chute to control the filler's surface.

Hot Materials Elevator

Snapper elevator installed between the dryer's output chute and the vibration screen.
Body's dimension is 130 x 60 m, made of 4 mm and 5 mm steel sheet.

Equipped with skein from spout No 6 and 1.5 m away from each other for an appropriate body firmness.

Snappers with 26*30*45 cm dimensions.

American oval Shape chains made of round bars No 16.

15 k.w Electro-motor gearbox .

Lower part equipped with spring traction control system.

Upper part equipped with output chute and covered with anti-rubbing sheet.

Oil Heater

Two thermometer system. one controls the burner: the other is the back up that completely turns off the burner if the first thermostat oil is not functioning. pressure switch controls the pressure of the pump. If the pump is not working and pressure drops the pressure switch turns off the burner.

Filler's Elevator

Body's dimension is 105*43 cm, made of 3 mm steel sheet.

Equipped with skein from spout.

Snapper with 15*26*30 cm dimensions.

Almond shape chain made from No 12 round bar.

5.5 kW Electro-motor gearbox.

Vibratory Screen

Covered anti-dust screen with 1.40*1.55 m dimensions.

7.5 kW Electro-motor.

Dust suction using the plant suction's system.

2 decks with 4 grain size (oversize).

Hot Silo

Set of for 4 units which is made of 5 mm steel sheet and 200*190*370 cm dimensions and 10 m2 capacity.

Set of overflow and large grain chutes.

4 discharge hatches for transmitting the filler to the scale with pneumatic motor and roll bearing.

Materials Weighting Unit

An amplifier and digital display to adjust different weights.

weighting silo with pneumatic discharge hatch made of 5 mm steel sheet with thickness and 170*140*140 cm dimensions.

4 load-cells.

Digital display in control cabin.

Weighing and Injection Bitumen Into Mixer

Weighing Reservoir with 74*40*55 cm dimensions made of 5 mm steel sheet and 2 walls equipped with hot oil coil to keep the bitumen warm.

Digital display in the control cabin.

One load-cell.

3-way valve with secondary wall and hot oil transmission channels equipped with pneumatic motors.

3 inches Bitumen pump with 7.5 KW electro-motor 900 rpm for injecting bitumen into the mixer.

2-ply pipes to transmit bitumen from the weighting unit into the mixer.

16 pipes to add the bitumen to mixer.

Filler Weighing Unit

Weighing silo with 60*140*50 cm dimensions made of 5mm steel sheet and equipped with pneumatic discharge hatch.

Digital display in the control room.

Equipped with 2 load-cells systems.

Mixer

Mixer's body made of steel sheet 15 mm.

Anti-rubbing wall made of tiles with 30*30 cm dimensions which is easily replaceable.

Two main axles from four sides 120*120 mm.

32 anti-rubbing fistulas and arms.

Anti-dust cover system.

45 KW Electro-motor.

Pneumatic hatch for discharging materials with two jacks.

Air Compressor

With 1000 lit capacity and 10 horse-power electromotor and related reservoir, valve system and safety fixtures with related power-panel

Plant Tower

Made of steel sheet 8 mm and 6 mm .

Each floor stands bended with opposite section.

Different floor skein bended in form of spout with 15 cm diameter and 40cm height.

Painting

After rust- rubbing operation with two anti-rusting layers and one of main color layer.

Control Cabin

Control cabin with 4*2 m dimensions for installing electric power- panel.

Power panel

The contactors of mechanical trap equipped with unstable round systems and electrical automatic system.

Electromotor

All of electromotor are high-quality Holland.

Water Filler Model 2400 - Marini Design

Main tank diameter 2400 mm and 6 m height made from 5 mm steel sheets.

Chimney with 1300 mm diameter and 6 m height made from 5 mm steel sheets.

Stands : 3 m height made from 8 inch pipes.

One water pump with 11 KW electro-motor and 3000 rpm.

Equipped with 75 nozzle water sprinklers.

Fender cap.

Joint pipes and valves used in the water recycle pool.

Connector channels between the filter and exhaust fan

Flask bitumen Storage with 50,000 lit capacity, Marini Design

Dimension :9500*2400 mm.

Interior coiled in 4 layers made of Mansman pipe with 2 inch diameter.

Main body made of 5 and 6 mm steel sheets.

Outer wall sheet made of 2 mm steel sheets.

Fiberglass isolation with 50 mm thickness.

Equipped with the float for discharging bitumen variably( in different heights).

Gate valve for bitumen's entrée and egress.

Thermometer to display bitumen's temperature.

3 inch pump for transmitting bitumen from the flask into the bascule with 11 kW electromotor and 900 rpm.

2-ply plumbery with 3 inch outer ply and 3 inch inner ply for bitumen's transmission.

1 inch Oil pump to keep the 2 plies lines warm

Oil Heater with 300,000 k/cal capacity, Marini Design

350*170*200 cm.

Inner coating made of 5 mm steel sheet.

Isolation by rock-wool 100 mm.

Coating made of 2 mm steel sheet.

Torch with calorific capacity 300,000 k/cal per hour.

2 inch Oil pump with 7.5 kW electro-motor and 900 rpm.

One full automatic tableau system equipped with 2 thermostats, one pressure switch, and related contactors.

Gate valve related to oil entrée and egress.

Expansion reservoir with 500 lit capacity and related stands

Asphalt Storage Silo with 20 ton capacity

200*200*400 dimensions with 20 ton capacity.

Made of 5 mm steel sheet.

Pneumatic discharge hatch.

Packaging

The Whole equipment is designed according to standard high cabinet container, standard package suit for international sea transportation, train transportation or truck transportation;