After-sales service provided: | Video technical support, online support | Movable workpiece length: | 5-1000mm |
Rotating workpiece length: | 20-200mm | type: | friction welding machine |
aspect: | Different models and different sizes | Warranty: | 1 year |
Origin: | China | Maximum upsetting force: | 1250kn |
Certification: | CE | Maximum spindle speed: | 3800 rpm |
Workpiece diameter: | 4-100mm | weight: | Different models and different weights |
Maximum hydraulic cylinder stroke: | 200mm | Voltage: | 380 volts |
usage: | friction welding machine | brand: | Douro Welder |
payment terms: | L/C, D/A, D/P, T/T, Western Union | Health status: | new |
Applicable industries: | Mechanical repair shops, manufacturing plants, retail, construction, energy and mining | port: | Guangzhou |
Rated duty cycle: | 50% |
FW series friction welding machine
general instructions
Friction welding is a type of solid state welding. A friction welder converts mechanical energy into heat at the weld point.
Frictional heat at the joining interface raises the metal to forging temperatures. Axial pressure forces the molten iron away from the joint, removing oxides and surface impurities with soft molten iron.
There are two main techniques for friction welding:
One part must be firmly held against a small axial force while the other part is rotated until the cross-section is sufficiently heated, and then the forging force is applied.
The second technique is called inertial welding, where energy is stored in a flywheel, which is accelerated to the required speed by a drive motor. Then, as the flywheel decelerates, an axial force is applied through the rotating components, converting their kinetic energy into heat at the joints, thereby performing the weld.
Key Features and Benefits
Compared with traditional fusion welding, friction welding has high quality welding joints, high welding efficiency and stable quality, and can realize welding of dissimilar materials.
1. The welding precision of the joint is high and the quality is good, and the welding point can reach the same strength as the base metal.
2. It is stable and consistent, and the scrap rate of friction welding is very low, about 1% of the general welding method.
3. Suitable for welding of dissimilar steels and dissimilar metals.
4. Low power, high efficiency and energy saving. Compared with flash welding, the energy saving is about 80~90%.
5. The friction welding work site is hygienic, without sparks, arcs and harmful gases, which is conducive to environmental protection and is suitable for use in automatic production lines together with other advanced metal processing methods.
Model and technical parameters
scope | Maximum upsetting force | Activity Work piece length | Rotary workpiece length | Workpiece diameter | maximum Hydraulic cylinder stroke | Maximum spindle speed | productivity | rated strength | weight |
model. | |||||||||
FW-15KN | 15KN | 300 mm | 20-150 mm | 4-10mm | 200mm | 3800 rpm | 600-800PCS/H | 9.5 kW | 2000 kg |
FW-25KN | 25KN | 5-50 mm | 20-200 mm | 4-12mm | 200mm | 2800 rpm | 200-700PCS/H | 9.5 kW | 2800 kg |
FW-40KN | 40KN | 5-50 mm | 20-200 mm | 4-18 mm | 200mm | 2800 rpm | 200-700PCS/H | 13-19KW | 2500 kg |
FW-100KN | 100KN | 50-1000mm | 50-200 mm | 6-35 mm | 200mm | 2500 rpm | 100-300PCS/H | 22.5 kW | 3800 kg |
FW-200KN | 200KN | 300 mm | 20-250 mm | 12-40 mm | 200mm | 2000 rpm | 200-700PCS/H | 33.5 kW | 5000 kg |
FW-320KN | 320KN | 300 mm | 20-200mm | 30-55mm | 200mm | 1600 rpm | 200-700PCS/H | 47 kW | 5800 kg |
FW-400KN | 400KN | 5-50 mm | 20-200mm | 30-63 mm | 200mm | 1200 rpm | 100-150PCS/H | 64 kW | 6500 kg |
FW-600KN | 600KN | 300 mm | 20-200mm | 35-65 mm | 200mm | 1000 rpm | 50-100PCS/H | 95 kW | 16000KG |
FW-800KN | 800KN | 5-500 mm | 20-200mm | 40-75 mm | 200mm | 1000 rpm | 30-100PCS/H | 113 kW | 17000KG |
FW-1250KN | 1250KN | 5-50 mm | 20-200mm | 50-100 mm | 200mm | 600 rpm | 30-70PCS/H | 162 kW | 19000KG |
Welding samples
Our factory
1. Why choose our factory?
Our company has advanced production equipment and strong technology. The production process is subject to strict quality control. Our products are sold all over the world, and are well received by domestic and foreign customers for their excellent quality and perfect service.
2. What are the advantages of the product?
High efficiency, energy saving and good quality.
3. What's the benefit for us?
Reasonable price and best service, advanced equipment and strong technology.
4. How to order?
Once you are interested in our products, please contact via online or email as soon as possible. Specific quotations will be provided upon request size and quantity.
5. How about the quality?
All products comply with ISO and national highest standards, and we can also provide CE, certificates if required.
6. What payment methods can be used?
L/C at sight or T/T 30% deposit before production, 70% balance paid before shipment.
7.Warranty
The machine has a one-year warranty.
If you want to know more about our products, please feel free to contact me!