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DK7745 Automatic High Speed EDM CNC Wire Cutting Machine

Product details
Port:Shanghai or Qingdao;Warranty:12 Months;
Payment Terms:L/C,T/T,Western Union;Condition:New;
Certification:ISO9001:2008;Dimension(L*W*H):1560*1200*1700mm;
Travel:450x630mm;Key word:DK7745;
Voltage:220V/380V;Packaging Detail:We use standard wooden boxes,or the way of clients asked.Each product has a separate packaging.We will take adoptions of moistureproof,crashproof,collision warning in order to maintain product integrity.;
Model Number:DK7745;Brand Name:KAKU;
Control system:HL,HF,AUTOCUT;Weight:1600kg;
Supply Ability:50 Piece/Pieces per Month DK7745 Automatic High Speed EDM CNC Wire Cutting Machine;Power(W):2Kw;
COLOR:Custmized;Delivery Detail:30 days after payments;
Working table size:920*540mm;Place of Origin:Chongqing China (Mainland);
Product type:CNC EDM Wire Cutting Machine;Name:DK7745 Automatic High Speed EDM CNC Wire Cutting Machine;
Precision:High Precision;CNC or Not:CNC;
After-sales Service Provided:Engineers available to service machinery overseas;
Product Description

DK7745 Automatic High Speed EDM CNC Wire Cutting Machine


Description of DK7745 Automatic High Speed EDM CNC Wire Cutting Machine:


1, EDM CNC Wire Cutting Machine basic principles:
Wire EDM, the electrode wire and the workpiece between the pulse discharge, as shown in Figure 1. When an electrical pulse to the time between the wire electrode and the workpiece to generate a spark discharge in the center of the discharge channel, the instantaneous temperature up to 10000℃, high temperature molten metal workpiece, so as to achieve the purpose of cutting metal

2, the composition of machine tools:

Machine tools, including workstations, transporting wire, wire frame, working fluid systems and machine tools, electrical and digital control and other parts.
(1) table is used to clamp the workpiece to be processed to achieve automatic feeding. It is mainly composed of upper and lower cross slide, precision ball screw, backlash-free gear and precision rolling (or linear) guide. Carriage up and down along the precision rolling (or linear) guide and its power is reciprocated by a stepper motor through a gear set backlash ball screw reached up to achieve due to lead to a pulse of the working table moving 0.001mm (Or linear) guide, ball screw, no backlash gear group, the carriage has strict requirements, not only high precision but also to have a certain degree of rigidity and a certain degree of rigidity and rigidity, Wear resistance, while using semi-enclosed shield to prevent the work of liquid chip splash.

(2) wire parts
The wire feeding device is mainly used for driving the electrode wire to move at a certain linear speed and laying the electrode wire neatly on the wire barrel. The wire feeding mechanism is composed of motor storage tube, upper and lower carriage, timing belt, commutation device and the like composition.
Its basic requirements are:
(1) on the one hand, the storage tube on the one hand to move, to ensure that the electrode wire in the storage tube neatly arranged.
(2)radial and axial play of wire storage cylinder is smaller.
(3) Reversible feeders are required.
(4) storage barrel body should be insulated with the bed.
(5) fully enclosed part of the transport wire cover, to prevent the work of liquid splash.

(3) wire frame components
Wire frame components mainly by the column, the upper and lower cantilever, guide wheel and taper head and other components.Wire frame parts and the wire barrel parts together constitute the movement of the electrode wire, wire frame is the main function of the electrode wire at a steady line speed movement of the electrode wire plays a supporting role, and the electrode wire working part and the table plane to maintain A certain degree of geometry.
Taper components (cross-type trailer mounted on the upper cantilever) to ensure that the workpiece to achieve 6°/ 80 mm.

(4) bed components
The upper part of the bed is equipped with worktable parts, wire-frame parts and wire-carrying parts. The lower part of the bed is equipped with working fluid tank, electrical parts of machine tools, and parts of bed parts are semi-finished. Enclosed enclosure, both safe and conducive to improving the operating environment.

(5) Wire cutting control system uses industrial computer, advanced computer graphics software and numerical control system, set programming, control as one of the advanced programming and control system, its main functions are as follows:
(1) the upper and lower profiled surface processing, X, Y, U, V four axes together.
(2) programming and control integration, processing can be programmed at the same time.
(3) processing trajectory and processing data real-time tracking display.
(4) using the screen control, mouse operation, convenient, intuitive and easy to learn.
(5) with data power-down memory function, power-on automatic recovery.
(6) The ISOG code compatible 3B code.

Second, products in the domestic leading level of description

1, high-quality castings and aging treatment
Casting Grade: HT2 5 0
Cast aging treatment: artificial aging and natural aging
Casting - artificial aging - rough planing - natural aging (more than six months) - mechanical processing - the assembly of the castings through this treatment to ensure that the machine basic performance of the basic parts of stability.

2, the main parts were all well-known manufacturers (attached). The only way to ensure that we choose matching pieces is always high quality and advanced.

3, a high-precision key equipment, our company's key equipment for the company's key parts of the upper and lower carriage parallelism, flatness, gear box, bearing bearing hole accuracy, upper and lower arm guide wheel seat hole accuracy, wire Tara seat vertical mounting surface played a good role in quality assurance.


Machine tool Features of DK7745 Automatic High Speed EDM CNC Wire Cutting Machine:
Max. feature of this serial product lies in the fact that it has no special requirements to the processed metal material properties. In principle, it can process all the conductive materials such as super-hard and hard alloy, quenching materials, stainless steel ductile materials, various magnet steel fragile materials, uneasily-clamped thin wall spares etc. If the machine tool gets the aid of the auxiliary extra-large specification of "Taper Cutting Device' and "Responsive Micro-Computer System" produced by this Company, then it can gain the satisfactory results in processing all kind of the special spares which terrify other machine tools.


Main Use of DK7745 Automatic High Speed EDM CNC Wire Cutting Machine:
It processes various molds such as rubber and plastic molds, punch die and so on.
It processes the special materials of fragile materials, stainless steel ductile materials, super-hard materials.
It processes the complex-shape spares such as the tapered upper and lower specially-shaped spares and so forth.

1.Molybdenum wire diameter 0.12~0.25 mm (down to 0 .08mm).
2.Accuracy: 0.01-0.015mm.
3.Roughness: Ra 1.6-2.5 ?m.
4.Low consumption, material saving.
5.Closed loop glass scales on all four axes for positional accuracy of 0.005mm.
6.Advanced CAD/CAM software with file transfer and translation capabilities.
7.High cutting speed modular is optional. 

Parameters












Machine model, specifications and parameters
Machine model
DK7745
Bed casting
Precision casting, high temperature annealing, mechanical precision constant
Workbench design
Full support design, XY axis support guide spacing wide, good stability, strong carrying capacity.
Working table travel
450mm×630mm
Cutting the maximum thickness of the workpiece
500 mm adjustable
Working table size
920mm × 540mm
Cutting the workpiece the maximum taper
6 ° (up to 80mm)
Maximum cutting efficiency
120 mm 2 / min; (Cr12 40mm thick time)
Maximum cutting current
5A
Roughness
Ru ≤2.5 μ m (Cr12 40mm thick)
Precision
0.015 (Φ10mm)
Machine power consumption
3 kw
Electrode wire diameter
Φ0.15 ~ Φ0.20mm
Take the wire speed
11m / s
Drive mode
Stepping drive
control method
Open - loop control
Machine Dimension
1560*1200*1700mm
Total machine weight
11600 kg
Workbench
Worktable size
920*540mm
Workbench bearing
450 kg
stroke
X axis
450mm
Y axis
550mm
X, Y axis positioning accuracy
Total length ≤0.03mm
Z axis
450mm
Auxiliary stroke
U axis
± 8.5mm
Axis
± 8.5mm
Screw, rails
Screw
Precision ball screw
guide
Precision V flat rail
Bed
Semi - closed type
Spindle up and down moving distance
100mm ~ 6 0 0mm
Water tank
High flow, low pressure dedicated line cutting water tank
Water tank capacity ≥ 60L
Working fluid
Special emulsified paste or water-based cutting fluid



Transport the wire part
Three-phase motor
Wire cover security protection, silk tube stall protection, about the limit
Broken wire protection
Hand crank
Storage tube runout ≤ 0.02mm
Detailed Images

wire edm machine -- Optional:

1.Taper cutting appliance. (±3°, ±30°)
2.Straight guide rail
3.Protective cover
4.high speed controlling system
5.medium-feeding wire controlling system
6.integrated machine appliance
7.autocut system,HL system,WinCut system,HF system

8.DK77 Series can choose the Cutting Magnets
9.DK77 Series can choose the Cutting Aluminium


Workpiece of EDM CNC Wire Cutting Machine:

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Packing & Delivery
Our Service

1. Technical support online service provided.

2. Technical files service provided.

3. Machine operation video provided.

4. On-site training service provided.

5.Spare parts replacement and repair service provided.

6. All of the questions will be replied within 8 hours.

7. If you need to develop products with your own specification, we can help you to work it out.

8. Always be honest, never lie to customer, and never declare anything we don't have.

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